Development, integration and validation of the embedded Sample Clauses

Development, integration and validation of the embedded reference beam The integration of a reference beam with multi-degree-of-freedom sensors in the SOMMACT demon- strator is an exemplary solution selected from the number of suggested tool kits. In the corresponding measurements with this demonstrator, it had to be shown that it is possible to deduce low order changes of correctable errors of machine motion. The final choice of a 3D reference beam (stable in length, straightness and twist) and of long term sta- ble camera sensors was based on:  The available space on and inside the demonstrator machine: this space is limited to cross sections of little more than 100 mm x 100 mm along the X-axis slide ways; this makes it neces- sary to use 3D reference structures and not 1D structures as all degrees of freedom “must be transmitted to this small cross section”. 1D structures would, in this case, not allow rotations to be referenced.  The need for the most stable sensors found in SOMMACT: the most stable sensors were, as reported in Deliverable D3.3, cameras which image two ball targets (one ball attached to the reference beam and one to the machine slide way). The 3D reference beam of carbon fibre composite rods (see Figure 3.11) rests on three supports at- tached to the X-axis slide way; the fixing to these supports is kinematic and thus introduces only minor forces into the beam as a consequence of deformations of the machine. Figure 3-11 – Embedded reference beam integrated to the demonstrator X-axis Measurements of displacements on the left side relative to the right side of the beam are in first order free from influences of translations and rotations of the beam; only relative deformations are meas- xxxx.xx the X-axis slide way just in front of the slide way, by four camera sensors (see Figure 3.12) Figure 3-12 – Left ad right side camera sensors The camera sensors were installed fixed to the slide way at either end of the reference beam. It was thus possible to detect deformations in the slide way which are, to a large percentage, representative for roll, pitch, yaw, straightness and errors of position of the X-motion. Xxxxx talks from deformations of the X-axis slide way due to motion in Z-axis are included too in these measured deformations. It was verified that linearized changes of errors of the machine geometry can be obtained - correct to within 20%. The system registers weight influences, including non-rigid body errors and temperature influences. Independent measurements were used to proof this...
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